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EDGEBANDER W/PRE-MILL & CORNER ROUNDING

Factory New Price: $0 USD
Product ID: MA-1026189286-26


Make: HOMAG
Model: KAL 210/5/A3/S2
Voltage: MULTI
Location: N/A

Description: HOMAG (KAL 210/5/A3/S2) EDGEBANDER W/PRE-MILL & CORNER ROUNDING

FEED STEPLESS ADJUSTABLE 18 – 25 M/MIN:

• FEED SPEED FREQUENCY CONTROLLED

• ADJUSTMENT OF FEED SPEED AT THE INPUT UNIT

SEPARATING AGENT SPRAY DEVICE TOP/ BOTTOM:

• APPLICATION OF SEPARATING AGENT FROM SPRAY NOZZLES BEFORE JOINT TRIMMING

• INCLUDES 2 LITER HOLDING TANK

JOINT TRIMMING UNIT:

• FOR JOINT TRIMMING THE WORKPIECE EDGE BEFORE GLUE APPLICATION

• TWO (2) MOTORS 3 KW, 150 CYCLE, 9000 RPM

• ELECTRO-PNEUMATIC CONTROL OF BOTH MOTORS

• TWO (2) DIAMOND JOINTING CUTTERS 125 X 43 X 30 MM (4-15/16" X 1-11/16" X 1-1/8"), DKN, Z = 2 X 3

• WORKPIECE EDGE BLOW-OFF DEVICE

NOISE PROTECTION:

• CENTRAL DUST EXTRACTION PORT

GLUING UNIT A3 CONSISTING OF:

WORKPIECE PRE-HEATING

• QUARTZ LAMP FOR HEATING THE WORKPIECE EDGE BEFORE GLUE APPLICATION

• FOR IMPROVEMENT OF THE GLUE QUALITY

QUICKMELT HOT MELT GLUING UNIT

• MELTING UNIT WITH GRANULATE CONTAINER

• MELTING CAPACITY 12 KG/HOUR (26 LBS/HOUR), DEPENDING ON GLUE

• LEVEL CONTROL OF THE MELTING QUANTITY

• GLUE ROLLER HEATED

• GLUE ROLLER DRIVEN IN CASE OF FEED STOP

• GLUE CONTAINER LIFT OFF IN CASE OF FEED STOP

• GLUE CONTAINER CLAMPING ACTUATED BY WORKPIECE

MAGAZINE TWO (2) COILS MANUAL

• SINGLE EDGE FEED

• TWO-COIL HOLDERS

• MANUAL EDGE CHANGE

• COIL CLIPPING UNIT

• EDGE CONTROL WITH FEED STOP

• EDGE FEEDING BY SERVO DRIVE, +/- 2 MM (3/32") EDGE FEED ACCURACY

PRESSURE ZONE K

• ONE (1) DRIVEN PRE-PRESSURE ROLLER, DIAMETER 90 MM (3-1/2")

• TWO (2) POST-PRESSURE ROLLERS, DIAMETER 70 MM (2-3/4")

• PNEUMATIC PRESSURE ADJUSTMENT

CHAMFER/ RADIUS TRIMMING UNIT 0.4 KW:

• FOR CHAMFER OR RADIUS TRIMMING WITH COMBINATION TOOL

• TWO (2) MOTORS 0.4 KW, 200 HZ, 12,000 RPM

• MANUAL ADJUSTMENT FROM CHAMFER TO RADIUS WITH COMBINATION TOOL

• INCLUDES ELECTRONIC FREQUENCY INVERTER FOR CONTROL OF MOTOR SPEED AND BRAKING AND EXTENSION OF NOISE PROTECTION

• WITHOUT CUTTER TOOLS

"I" DIAMOND RADIUS CUTTER R = 3 MM:

HOMAG UNIT #3585

• TWO (2) "I" SYSTEM DIAMOND RADIUS CUTTERS FOR R = 3 MM (1/8") OR 13? CHAMFER TRIMMING

• 1.0 MM (1/32") MAX. EDGE THICKNESS FOR CHAMFER TRIMMING WITH R =3 MM (1/8")

• BASIC DIAMETER 70 X 12 MM (2-3/4" X 15/32"), HSK 25, Z=4

PROFILE TRIMMING UNIT FF 12 TOP/ BOTTOM:

• FOR SNIPPING, CHAMFERING, AND ROUNDING-OFF EDGES ON WORKPIECES FRONT AND REAR EDGE WITH A COMBINATION TOOL

• MAXIMUM FEED SPEED 25 M/MIN (66 FT/MIN)

• MAXIMUM PANEL THICKNESS 40 MM (1-9/16") WITH PROCESSING

• MINIMUM WORKPIECE LENGTH 120 MM (4-23/32") SINGLE-SIDED

• WORKPIECE GAP APPROXIMATELY 500 MM (19-11/16")

• INCLUDES ELECTRONIC FREQUENCY INVERTER FOR CONTROL OF MOTOR SPEED AND BRAKING

• PREPARED FOR MOUNTING THE PROCESSING MOTORS

• PER TOOL TYPE AND EDGE THICKNESS A SEPARATE CHANGING DEVICE IS REQUIRED

• WITHOUT CHANGING DEVICE AND TOOLS

MANUAL CHANGE AND ADJUSTMENT DEVICE FOR FF 12:

• FOR CHAMFER AND RADIUS TRIMMING OF THE FRONT AND REAR EDGE WITH A COMBINATION TOOL

• FOUR (4) MOTORS, 0.4 KW, 200 HZ, 12000 RPM

• MANUAL ADJUSTMENT DEVICE FOR LATERAL POSITIONING TO DIFFERENT EDGE THICKNESS AND FOR MOVING OUT OF THE WORKING AREA

• MANUAL CHAMFER/ RADIUS ADJUSTMENT VIA SPINDLE WITH COUNTER

• EDGE THICKNESS MAX. FOR CHAMFER WITH RADIUS CUTTER:

IN CASE OF RADIUS 1.5 MM (0.05") = 0.6 MM (0.024")

IN CASE OF RADIUS 2.0 MM (3/32") = 0.8 MM (0.031")

IN CASE OF RADIUS 3.0 MM (1/8") = 1.0 MM (1/32")

• CHAMFERING ANGLE APPROX 13º

• TOOL CHUCK HSK 25

• WITHOUT TOOLS

"I" DIAMOND RADIUS CUTTER R = 3 MM:

HOMAG UNIT #3586

• FOUR (4) "I" SYSTEM DIAMOND RADIUS CUTTERS FOR R = 3 MM (1/8")

OR 13? CHAMFER TRIMMING

• 1.0 MM (1/32") MAX. EDGE THICKNESS FOR CHAMFER TRIMMING WITH R =3 MM (1/8")

• BASIC DIAMETER 70 X 12 MM (2-3/4" X 15/32"), HSK 25, Z=4

OPEN SPACE:

• FOR INSTALLATION OF AN OPTIONAL UNIVERSAL TRIMMING UNIT UF 11

• WITHOUT PRE-INSTALLATION/ FREQUENCY INVERTER

SCRAPING DEVICE PROFILE PN 10:

• FOR CHAMFERING OR ROUNDING-OFF PRE-TRIMMED PVC EDGES

• TRACING FROM TOP, BOTTOM AND LATERALLY

• BLOW OFF NOZZLES PNEUMATICALLY CONTROLLED

• MAXIMUM FEED SPEED 24 M/MIN (79 FT/MIN)

• HEIGHT ADJUSTMENT WITH THE TOP PRESSURE BEAM

• SUCTION BOX FOR PVC CHIPS

• WITHOUT TOOLING

QUICK-CHANGE DEVICE FOR PN10, R = 3 MM:

HOMAG UNIT #4527

• TWO (2) QUICK-CHANGE DEVICES FOR SIMPLE TOOL CHANGE

• TWO (2) PROFILE KNIVES FOR SCRAPING PVC EDGES WITH R = 3 MM (1/8")

• WITH REVERSIBLE CARBIDE TIPS

FINISH UNIT TOP / BOTTOM:

FOR FINISH PROCESSING THE LONGITUDINAL EDGE CONSISTING OF:

SCRAPING UNIT GLUE JOINT

• FOR REMOVAL OF GLUE RESIDUE

• HARD METAL KNIFE

EDGE BUFFING UNIT

• FOR BUFFING THE TOP AND BOTTOM EDGES

NOISE REDUCTION ENCLOSURE:

• FOR THE WORK UNITS WITH INDIVIDUAL DUST EXTRACTION PORTS

• WITH VIEWING WINDOWS

• ILLUMINATED FOR EASE OF OPERATION

POWER CONTROL PC 22:

• MODERN CONTROL SYSTEM BASED ON A WINDOWS PC

HARDWARE

• PLC CONTROL ACCORDING TO INTERNATIONAL STANDARDS IEC 61131

• INTEGRATED LINE CONTROL FOR THE PROCESSING UNITS

• INDUSTRIAL PC WITH AT LEAST 2 GHZ CELERON PROCESSOR AND 512 MB RAM

• 15" TFT FLAT SCREEN

• PC KEYBOARD AND MOUSE

• ONE (1) HARD DISK FIXED

• HARD DISK FOR DATA BACK-UP (OPTIONAL)

• USB CONNECTION

• DIGITAL FIELD BUS SYSTEM FOR INPUTS, OUTPUTS AND PERIPHERAL UNITS

• NETWORK CONNECTION ETHERNET (OPTIONAL)

• MODEM FOR REMOTE DIAGNOSTICS, INVOICING ACCORDING TO TELE-SERVICE CONTRACT, TELEPHONE LINE TO BE INSTALLED BY CUSTOMER

SOFTWARE

• OPERATING SYSTEM WINDOWS XP (US) EMBEDDED

• MENU-GUIDED OPERATION WITH WINDOWS

• WOODCOMMANDER PROGRAMMING SOFTWARE WITH:

GRAPHIC-SUPPORTED GENERATION AND STORAGE OF PROGRAMS

TOOL MACROS FOR ADMINISTRATION OF TOOL DATA

OPERATOR GUIDANCE SYSTEM BDL FOR DISPLAY OF MANUAL SET-UP REQUIREMENTS

• ERROR MESSAGE IN PLAIN TEXT

• WOODSCOUT DIAGNOSTIC SYSTEM (OPTIONAL)

• SCHULER MDE BASIC

NETWORK CONNECTION ETHERNET:

HOMAG UNIT #6530

• ENABLES THE MACHINE TO BE CONNECTED TO LOCAL ETHERNET NETWORK

HARDWARE FOR PC CONTROL

• ETHERNET CARD WITH RJ45 CONNECTION (10/100 BASE-T) FOR TWISTED PAIR CABLE

• WITHOUT CABLE

SOFTWARE

• DATA COMMUNICATION VIA FTP OR WINDOWS NETWORK

• ADDITIONAL NETWORK SOFTWARE AND/OR COMPONENTS MUST NOT BE INSTALLED ON THE MACHINE

• WITHIN THE MACHINE OR PLANT HOMAG USES DATA NETWORKS WITH THE LAN IP ADDRESS 192.2.2.X OR 192.168.1.X

• IF THE CUSTOMER'S NETWORK ALSO USES THESE ADDRESSES, A ROUTER HAS TO BE PROVIDED BY THE CUSTOMER TO AVOID NETWORK CONFLICTS

DOCUMENTATION AND CONTROL TEXT: ENGLISH

HOMAG UNIT # 8322

• PRODUCTION INSTRUCTIONS CONSISTING OF OPERATOR'S MANUAL AND MAINTENANCE GUIDELINES (HARDCOPY AND CD ROM)

• ON-SCREEN OPERATOR CONTROL TEXTS FOR MACHINE OPERATORS FOR PC22

• SPARE PARTS DESIGNATIONS ON CD ROM

DOES NOT INCLUDE RETURN CONVEYOR



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